MFZ – FIT 2 PART

YOUR PARTS AND OUR MACHINES WILL BE PERFECTLY ADAPTED TO ONE ANOTHER! THE MFZ SERIES LEAVES VIRTUALLY NOTHING TO BE DESIRED. THANKS TO THE MODULAR CONCEPT AND FIT 2 PART, NEW CHALLENGES ARE NO PROBLEM FOR THE MFZ!

FIT 2 PART – MAXIMUM FLEXEBILITY

The modular concept of the MFZ production series facilitates a large range and maximum flexibility in the selection of the right machining equipment, even for large and highly complex parts.

Because of the new selection options users can also machine comparatively complicated parts efficiently and profitably. At the same time, owning a machine from the MFZ production series ensures that you are ideally prepared for the future. Because in modern machining parts production of the supply industry in automotive manufacturing, the general engineering industry, medical technology or precision technology above all the greatest possible productivity and flexibility with minimum investment are sought after.

YOU HAVE THE WORKPIECE, WE HAVE GOT THE MACHINE!



Turbogehäuse

Turbo housing
3- or 4-spindle machining
Complete machining on MFZ Machining time less than 55 s per workpiece

ABS Gehäuse

ABS housing
Machining with 4 spindles
Tool monitoring for all tools takes place during primary machining

Servo Pumpengehäuse

Servo pump housing
2-spindle solution with 4 parts clamping
Machining in one clamping Machining time less than 82 s per workpiece

Aluminium Radträger (Hinterachse)

Aluminum knuckle (Rear axle)
Machining with 3 or 4 spindles in one clamping
Machining time less than 80 s per workpiece possible
Right and left workpieces are produced in the same machine

Achsgehäuse

Axle housing
Complete machining on MFZ incl. axle bore
2-spindle solution with independent X-, Y- and Z-axis

Hauptbremszylinder

Master brake cylinder
Machining with 4 spindles
OP 10 with 4 parts clamping on workpiece carrier unit
OP 20 with 4 workpieces on 2 rotary tables
(5 axis machining)

Bremssattel

Brake caliper
Machining with 3 or 4 spindles
OP 10 and OP 20 are processed in one machine
Complete machining in 67 s

Pleuelstange

Connecting rod
4-spindle solution for the pre-machining
2-spindle solution for the fine boring withindependent X-, Y- and Z-axesCycle times for transfer lines lower than 30 s possible

LKW-Kipphebel

Truck rocker arm
4-spindle solution with HSK-A100
Machining of slot with 4 spindles possible
OP 10 and OP 20 are processed in one machine
Part times lower than 50 s possible

Guss-Radträger (Vorderachse)

Cast iron knuckle (Front axle)
Machining with 3 or 4 spindles
Machining in one clamping
Machining time on the 3-spindle solution: 97 s per part
Right and left workpieces are produced in the same machine

Common Rail)

Common rail
Machining with 3 or 4 spindles
Clamping device with 6 or 8 workpieces
Machining of ends and connections on MFZ
Machining of deep bore can be done with 4-6 spindles on SAMAG deep drilling machines

Lagergehäuse

Bearing housing
2-spindle solution with a 4 part clamping fixture
Machining of OP 20 after the turning process
Part time less than 90 s possible

MFZ – FIT 2 PART

YOUR WORKPIECE – DIMENSION, QUALITY, MATERIAL, CAPACITY – DEFINES THE MACHINE, NOT THE OTHER WAY ROUND! YOU WOULD THINK WE WERE JOKING, IF WE DON’T FIND THE RIGHT COST PER PART SOLUTION WITH 74 VARIANTS OF MFZ.

Precision coupled with flexibility in machinery sets new standards and offers a wide variety of solutions for multispindle workpiece machining. We have redefined the interplay of quality, quantity, material and dimension, and thus are able to guarantee clients more capacity at lower cost – we increase your productivity.

Innovation taken to its logical conclusion – Modularity in the components will get you there.



STEREO 3D SETUP

2-spindle machine with two independently correctable 3-D units (X,Y,Z) for highest precision for critical tolerances. Comparable to two single-spindle machining centers.

STEREO 3-D SETUP – CONSTRUCTIVE DECOUPLING OF THE 2-SPINDLE SYSTEMS.

  • 2-spindle machine with two independently correctable 3-D units (X,Y,Z)
  • Highest precision for critical tolerances
  • Comparable to two single-spindle machining centers
  • New workpiece spectrum
  • Finish machining of complex components
  • Minimum set-up time for new workpieces